Driver must be at least 16 years old with a valid drivers license to operate. The right synthetic motor oil for your 2001 polaris trail boss 325. From inspecting steering connections to changing the air filter, tackle all your service needs with confidence, backed by the passionate experts that designed your sportsman piece by piece. Polaris has been manufacturing the sportsman atv for decades.
Scrambler 500 4x4 offroad vehicle pdf manual download. All manuals are in pdf format for quick easy download. Amsoil synthetic lubricants are the solution for riders who want the most from their 2001 polaris trail boss 325. Capacities body style gen iv gross vehicle weight 1200. Amsoil synthetic lubricants are the solution for riders who want the most from their 2000 polaris magnum 325 4x4. How to change the oil on a 2004 polaris sportsman 500. Buy polaris sportsman 500 partspolaris 500 x2, 6x6, 4x4.
Remove the drain plug bolt with a socket wrench and allow the oil to drain. Hey guys i just wanted to let all you polaris sportsman 500 ho owners know what i came across today while working on my bike. Polaris atv coverage 1996 sportsman 500 1997 sportsman 500 1998 sportsman 500. Transmission shift type gear reduction low gear reduction reverse. This allows the user to shift easily from high to low and reverse. Buy polaris sportsman 500 parts, polaris utility atv parts, sportsman 500 touring battery, sportsman 500 x2 brakes, sportsman 500 6x6 axle. One of the maintenance routines required by the machine is the replacement of the oil that lubricates the moving components within the engine.
Jan 17, 2019 2005 polaris scrambler 500 h o 4x4 transmission removal you how to change the transmission fluid on a polaris sportsman atv how to change polaris atv transmission fluid diffeial i give up what drain plug is this polaris atv forum counter balance oil polaris atv forum. Polaris designed it to be particularly suited to trail riding, atv hunting, and other heavyduty applications. I decided to pull the bike out today to start getting it ready for my trip up north next week. Oil in selector box should be at the center line of the shift selector plungers. When i started it up i noticed the infamous polaris sportsman ticking that c. View and download polaris scrambler 500 4x4 owners manual online. If you have any doubt as to your ability to perform any of the procedures outlined in this service manual, contact an authorized polaris dealer for service. Research 2000 polaris sportsman 500 standard equipment and specifications at nadaguides. This information should remain with your owners manual at all times.
The polaris 500 has front rear end that does take the 80w90 gear oil. Polaris agl synthetic gearcase lube is recommended as the transmission oil. Buy 2000 polaris sportsman 500 polaris oil change kit. Browse polaris sportsman 500 four wheelers for sale on. Shift selector box polaris ow 40 synthetic engine lubri 30cc 1 oz. The right synthetic motor oil for your 2000 polaris magnum 325 4x4.
Instead, use motorcyclespecific oils and lubricants to prevent clutch or transmission. Polaris scrambler 500 4x4 owners manual pdf download. Table of contents sportsman500a00ch50aaabaeafahakandsportsman500rsea00ch50acaj. The fan on the radiator does not come on, but there is a circuit breaker and a fan switch in the cooling system. I have a 2000 polaris sportsman 500 that is overheating when it gets warm. Here is the actual page from the 2004 sportsman 500. Whether its extreme heat, highrpm riding or heavy towing, our motor oils will keep your 2000 polaris sportsman 500 6x6 protected. The rear transmission drive is a multi task system that is composed of the rear drive and transmission. In 2010, as in other years, polaris recommended specific oil maintenance and specifications for all sportsman 500 trims.
Because of their reliable design, relatively simple construction, and ease of repair. With the extreme demands placed on a polaris sportsman 500 allterrain. Polaris sportsman 500 oil changing instructions it still runs. Browse our inventory of new and used polaris sportsman 500 for sale near you at. Hands down, the most complete line of wheel bearing and seal kits, all the bearings and seal required to refit a wheel in one convenient package, premium highspeed. View our entire inventory of new or used polaris atvs. The front and rear brakes are independent of each other, both incorporating hydraulic discs brakes.
Automotive replacement manual transmission drive shaft seals. How to change the transmission fluid on a polaris sportsman atv. In 2010, as in other years, polaris recommended specific oil. I recently bought a 2000 polaris sportsman 500 4x4 with cvt. The manual says to use polaris synthetic gear case oil. Engine oil transmission oil gear oil polaris riders forum. Polaris sportsman maintenance products official polaris. Select a vehicle type, model year and model of vehicle below to view and download the vehicle owners manual. Transfer gear oil, transmission and differential fluid with this 5cc hand pump 1 4. My problem is sometimes when i shift into gear it grinds as im shifting. I have a 2000 polaris sportsman 500 that is overheating. What kind of oil do you use for polaris sportsman 500.
Follow the maintenance schedule recommendations to ensure that the allterrain vehicle atv is in peak operating condition and the emission levels are within the standards set by the your. Download polaris sportsman repair manual 400 450 500 550 600 700 800 850 570 july 6, 2017 webmaster polaris atv repair manual 11 downloadable polaris sportsman allterrine vehicle repair manuals are digitally transferred repair books that can be transmitted from one computer to another. Buy polaris sportsman 500 parts,polaris utility atv parts,sportsman 500 touring battery,sportsman 500 x2 brakes,sportsman 500 6x6 axle. Polaris industries allterrain vehicles owners manual. The front gearcase should be the same as the transmission since it doesnt have the. My scrambler 500 4x4 has had small transmission leak. With the extreme demands placed on a polaris sportsman 500 allterrain vehicle, regular maintenance becomes a critical factor in its continued operation. Plus you get tech support with a real live person, should you need it. Polaris sportsman 500 for sale 7 listings tractorhouse. Polaris sportsman transmission and rear differential fluid change. Repair parts home motorsport parts polaris parts polaris atv parts polaris atv parts 2000 polaris a00ch50ae 2000 sportsman 500 parts continue shopping proceed to checkout we sell only genuine polaris parts. Atvs are the ideal machine for maintenance and repair at home.
The cyclepedia polaris sportsman 400 and 500 online service manual features detailed fullcolor photographs and wiring diagrams, complete specifications with stepbystep procedures performed and written by a veteran atv technician. What kind of oil do you use for polaris sportsman 500 answers. Download polaris sportsman repair manual 400 450 500 550 600. Polaris offroad vehicles can be hazardous to operate and are not intended for onroad use. So i go to the dealer today to get some transmission oil agl and front differential fluid drive hub fluid. This takes polaris agl atv gearcase lubricant as polaris likes to call it. Any oil will work as long as it has similar weights.
Oil specifications for a polaris sportsman 500cc it. Dif fluid and trans fluid are two totally different things. View online or download polaris 2000 sportsman 500 service manual. What is the likely problem that the temperature light comes on and the cooling system boils over. Research 2000 polaris sportsman 500 prices and values at nadaguides. We carry 2021 parts for your 2000 polaris sportsman 500 4x4 utility atv parts. When polaris replaced the standard solid rear axle with the irs setup they created a whole new genre of atv enthusiast. Aug 14, 2011 download 2000 polaris sportsman 500 parts manual. Instant download polaris sportsman 500 atv allterrainvehicle repair manual. At polaris, our engineers design industryleading components to fuel the unstoppable performance required to tackle the great outdoors headon. You must read the service manual and be familiar with the service procedures before starting the work.
Polaris sportsman 400 500 oil and filter change periodic maintenance schedule chart. Polaris sportsman 500 oil changing instructions it still. In order for work to be performed safely and correctly many parts replacement procedures and repair procedures must be done by trained polaris service technicians in a properly equipped shop. The transmission for the 2000 polaris sportsman 500 is an automatic polaris variable transmission, known as pvt. The xpedition 425 4x4 combines a powerful polaris 425 engine with the shaft ride system, intelligent ondemand true 4wheel drive, and a 5speed manual transmission, with automatic clutch and ez. Quick question polaris lovers can you switch a 1995 polaris explorer 400cc with a 19982000 polaris sport 400 also are the clutches the same. Polaris introduced the sportsman line in 1993 but the 1995 polaris sportsman 500 was the first to offer irs or independent rear suspension. Find oil, fuel treatment, air and oil filters, lubricants and antifreeze. I would highly recommend you check your owners manual for fluid types and fills before it potentially gets. There are better options right near me for less money. Transmission oil change polaris sportsman 500 efi touring. The front gearcase should be the same as the transmission since it doesnt have the 4wd activating parts in it still in the hubs in 06. The cyclepedia polaris sportsman 400 and 500 online service manual features detailed fullcolor photographs. Polaris repair manuals download a repair manual straight to your computer, tablet or smart phone in seconds.
Fits polaris sportsman 500 carburetor carb 4x4 4wd atv. Engine oil transmission oil gear oil polaris riders. The fill, despite how the manual describes it, is actually on the back of the transmission, not behind the footwell. With many of the same features offered on the the polaris sportsman 500, the sportsman 335 is a. Polaris variable transmission, which eliminates shifting. How do you change polaris sportsman 500 transmission oil. What are the alternatives to the polaris tranny oil. They resist extreme heat and stress from aggressive riding or hard work, even in temperature extremes. A repair manual is a professional book of instructions that list maintenance, repair and overhaul of the 4wheelers main components.
Polaris sportsman 500 ho owners manual pdf download. In fact, it was one of the companys first and bestselling utility quads. I dont use polaris oil in the engine and i dont run polaris fluid in the rear. I always make sure the bike is at a complete stop, i press the foot brake on, and i shift the lever in. For polaris sportsman 500 carburetor carb 4x4 4wd atv 19992000 ranger 500. Polaris riders engine oil transmission oil gear oil. How to easily changerefillcheck oil on polaris sportsman. I did the annual fluid change on my sportsman today both differentials and the. Shop maintenance products and service manuals for your polaris sportsman atv. Manuals and user guides for polaris 2000 sportsman 500. Jul 28, 2011 hey guys i just wanted to let all you polaris sportsman 500 ho owners know what i came across today while working on my bike.
So i go to the dealer today to get some transmission oil agl and front differential. Because of their reliable design, relatively simple construction, and ease. There are websites online where the owners manual for the polaris sportsman 500 ho atv can be. I have demande drive plus for the front mobil 1 040w for the engine mobil1 gl5 7590w for the rear diff. View our entire inventory of new or used polaris four wheelers. Oil specifications for a polaris sportsman 500cc it still runs. Download polaris sportsman repair manual 400 450 500 550. Mar 17, 2014 04 polaris sportsman 500 repair manual download. Fits polaris sportsman 500 carburetor carb 4x4 4wd atv 1999. Sportsman 500 ho offroad vehicle pdf manual download. Always check and change the transmission oil at the intervals outlined in the. Oct 29, 2014 instant download polaris sportsman 500 atv allterrainvehicle repair manual. Engine oil free delivery possible on eligible purchases.
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